Manufacture of new medium frequency pipe bending machine

The new medium frequency pipe bending machine is a kind of mechanical equipment used for metal pipe bending. It adopts medium frequency induction heating technology, which can accurately control the temperature and bending Angle of the pipe, and is widely used in aerospace, automotive, construction, petrochemical and other industries.

The process of manufacturing a new medium frequency pipe bender can be divided into the following key steps: design, material procurement, processing and manufacturing, assembly and debugging, and quality control. Each step is described in detail below.

First, the design phase. According to the customer's needs and mechanical principles, the designer draws the structure diagram and working principle diagram of the medium frequency pipe bending machine. In the design, it is necessary to take into account the stability of the machine, the accuracy of the bending Angle, the processing capacity and other factors, and carry out appropriate structural optimization.

Next comes the purchase of materials. According to the design drawings, the purchasing department selects the appropriate materials, including steel, electronic components, hydraulic components, etc. Material procurement needs to ensure reliable quality, meet design requirements, and strictly control costs.

Then comes the manufacturing phase. According to the design requirements, the manufacturing department uses processing equipment to process parts, such as milling, turning, drilling, etc. Machining accuracy requirements are high, need to ensure the dimensional accuracy and surface quality of parts.

After processing, assembly and debugging are carried out. Assemble each part according to the assembly drawing, and perform functional testing and debugging. In the debugging process, it is necessary to pay attention to the coordination between each component and the accuracy of the action.

Finally, quality control. The quality control department is responsible for the quality inspection and quality management of the new medium frequency pipe bending machine. The inspection includes appearance inspection, function test, temperature measurement, etc. Quality management includes the formulation of quality standards, the establishment of quality management system.

In addition to the above steps, there are some other key technical points that need special attention. The first is medium frequency induction heating technology. The technology converts electrical energy into heat through a high-frequency electromagnetic field, allowing the tube to be quickly heated to the required temperature, enabling precise bending. The second is the automation control technology. The new medium frequency pipe bending machine is usually equipped with PLC control system, which can realize automatic operation and remote monitoring, improve production efficiency and product quality. In addition, it is also necessary to pay attention to the stability and reliability of the machine, and take corresponding stability measures and maintenance measures.

To sum up, the manufacture of new medium frequency pipe bending machine needs to go through multiple steps such as design, material procurement, processing and manufacturing, assembly and debugging, and quality control. In each step, it is necessary to pay attention to technical points and quality requirements to ensure that the final product performance is stable, high precision, stable and reliable. The completion of these tasks requires the collaboration of advanced designers, engineers and manufacturing personnel, as well as the implementation of strict quality management and control measures.

For more information about medium frequency pipe bending machine, please pay attention to our website: http://www.aocmachine.com/