How to debug medium frequency pipe bending machine and mold

The commissioning of medium frequency pipe bending machines and molds is a complex and critical process that requires experienced technical guidance. The following is a brief debugging process for reference.

1. Confirm the installation and connection of the equipment: First, confirm the installation position of the intermediate frequency pipe bender and the mold, and ensure that all power cables and connecting cables are intact.

2. Check device Settings: Access the control panel of the device and check whether the parameter Settings are correct. Including the arc welding current, bending speed, temperature and other parameters of the medium frequency pipe bender, as well as the size and shape of the mold.

3. Carry out no-load test: In the absence of metal pipes, carry out no-load test to confirm the normal operation of the equipment. Start the medium frequency pipe bending machine to check the stability of arc welding current and the accuracy of bending speed.

4. Adjust the mold: Adjust the position and shape of the mold according to the size and curve requirements of the metal pipe to be bent. The adjustment of the mold can be carried out by changing the Angle of the mold and replacing the mold of different sizes.

5. Test pipe bending: Select a test pipe and test pipe bending. According to the actual situation, the arc welding current and bending speed can be gradually adjusted to obtain a better bending effect. At the same time, observe whether there are abnormal conditions in the bending process, such as pipe fracture and bending Angle does not meet the requirements.

6. Adjust parameters: According to the results of the test bending, gradually adjust the parameters of the medium frequency bending machine and the mold to obtain a better bending effect. The adjustment parameters include arc welding current, bending speed, temperature, etc.

7. Actual production: After debugging the appropriate parameters, actual production is carried out. According to the demand of the product, continuous production of multiple bending pipe, observe the quality and accuracy of bending pipe meet the requirements.

8. Regular maintenance and maintenance: After commissioning, regular maintenance and maintenance of the equipment, including cleaning equipment, replacement of worn parts, etc., to ensure long-term stable operation of the equipment.

It should be noted that the above is only a general debugging process, the actual debugging process may encounter various problems and challenges, need to be adjusted and solved according to the specific situation. At the same time, the debugging process must be performed with caution to ensure stability. If you encounter difficulties, it is recommended to consult technical advice.

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