Three way machine use small knowledge

In modern industrial production, three-way machine as an important equipment, widely used in chemical, pharmaceutical, food and other industries. The function of the three-way machine is mainly to divide or join the materials through different channels, so as to realize the high efficiency and automation of the production process. This article will deeply discuss the working principle of TEE machine, use method, maintenance and solutions to common problems, in order to help users better understand and use TEE machine.

#### The basic structure and working principle of the three-way machine

The three-way machine is usually composed of a housing, a rotor, a drive device and an inlet and outlet channel. Its working principle is relatively simple, mainly relying on the rotation of the rotor to achieve the distribution and convergence of materials.

1. ** Shell ** : The shell is the external structure of the three-way machine, usually made of corrosion-resistant materials to meet the needs of different process conditions.

2. ** Rotor ** : Rotor is an important working part of the three-way machine, and its shape and structural design directly affect the flow efficiency of the material. The rotation of the rotor will change the flow direction of the material, so as to achieve the purpose of diverting or merging.

3. ** Drive device ** : The drive device usually uses an electric motor, which transmits power to the rotor through the transmission system to make it rotate at a predetermined speed.

4. ** Import and export channels ** : The three-way machine is usually equipped with multiple imports and exports, and the material can be entered through different entrances, and under the action of the rotor, it will flow out in the set direction.

#### Two, tee machine use method

When using tee, the following steps should be followed to ensure the normal operation and production efficiency of the equipment:

1. ** Installation and commissioning ** :

- When installing the tee, ensure that it is placed horizontally and well connected to other equipment.

- The commissioning phase needs to check whether the rotation direction of the rotor is correct to ensure that it can run smoothly.

2. ** Material Preparation ** :

- Before putting into the material, it is necessary to pre-treat the material to ensure that it meets the standard of use of the tee machine.

- Check the viscosity, particle size and other characteristics of the material to prevent clogging and damage to the equipment.

3. ** Start the device ** :

- Before starting the tee, it is necessary to carry out no-load operation test to ensure that all indicators are normal.

- After starting, gradually increase the input of materials, observe the operation of the equipment, and ensure that it operates in a stable range.

4. ** Monitoring and Adjustment ** :

- During operation, it is necessary to regularly monitor the temperature, pressure, flow and other parameters of the equipment to ensure that they are within the normal range.

- According to the production demand, timely adjust the speed and material inflow to improve production efficiency.

5. ** Shutdown and cleaning ** :

- When stopping, the input of materials should be gradually stopped in accordance with the prescribed steps, and then cleaned up after the equipment is completely stopped.

- The cleaning process should be careful to ensure that there is no residual material in the rotor and channel to prevent contamination and failure in the next use.

#### Three, three way machine maintenance

In order to extend the service life of the tee machine and keep it in good working condition, regular maintenance is essential. Here are some common maintenance suggestions:

1. ** Regular inspection ** :

- Check the running status of the motor regularly to ensure that there is no abnormal noise and vibration.

- Check the wear condition of the rotor, and replace the severely worn parts in time.

2. ** Lubrication Maintenance ** :

- Lubricate rotors and bearings regularly to reduce friction and wear.

- Suitable lubricating oil should be used and replaced regularly to maintain lubrication effect.

3. ** Cleaning equipment ** :

- Clean the inside of the equipment to avoid contamination caused by material residues.

- Clean the exterior of the casing regularly to keep the appearance of the equipment clean and convenient for daily inspection.

4. ** Record maintenance logs ** :

- You are advised to create maintenance logs to record the content, time, and discovered problems of each maintenance, facilitating subsequent management and analysis.

#### Four, common problems and solutions

When using the three-way machine, users may encounter some common problems, the following are some solutions:

1. ** Material blockage ** :

- Reason: the particle of the material is too large or the viscosity is too high.

- Solution: Adjust the pretreatment process of the material to ensure that it meets the specifications; Clean the inside of the device regularly.

2. ** Rotor does not rotate ** :

- Cause: motor failure or transmission system problem.

- Solution: Check the power supply and motor and replace the faulty parts if necessary.

3. ** Unstable flow ** :

- Cause: uneven material inflow or improper speed setting.

- Solution: adjust the inflow mode of materials to maintain the stability of flow; Adjust the speed as required.

4. ** Abnormal temperature ** :

- Cause: equipment overload or insufficient lubrication.

- Solution: Reduce the amount of material input, check the lubrication status and treat accordingly.

#### Five, three way machine application prospects

With the continuous improvement of the level of industrial automation, the application prospect of three-way machine is broad. Its wide application in food, chemical, pharmaceutical and other fields has promoted the improvement of production efficiency and the improvement of production environment. At the same time, with the development of new materials and new technologies, the design and manufacturing of three-way machines are also constantly innovating to meet higher production needs.

In summary, the three-way machine is an important industrial equipment, and its correct use and maintenance are crucial to the smooth progress of the production process. It is hoped that the small knowledge provided in this article can help users better understand and operate the tee machine, and make contributions to the efficient industrial production. Through continuous learning and practice, we can better meet the challenges of the future and promote the development and innovation in the industrial field.